- The entire line is designed to have a capacity of up to 500 PCS/H, enabling automatic integration of multiple processes including feeding, dispensing, assembly, fastening, and unloading.
- Equipment OEE ≥ 99.5%, equipment yield ≥ 99.5%, meeting the demands for large-scale and stable production of high-speed optical modules.
- Integrates CCD visual positioning and automatic deviation correction functions to achieve material identification, posture compensation, and precise assembly.
- Precision dispensing supports CCD positioning, laser height measurement, and glue volume control, with a minimum single dispensing volume of 0.03 mg and a minimum single point diameter of 0.3 mm.
- Standardized carrier positioning design is used to improve product assembly positioning accuracy while reducing product damage during circulation.
- The entire line adopts a standardized and modular design, supporting independent assembly and commissioning, facilitating product model changeover, equipment maintenance, and subsequent production line expansion.
- By using a conveyor carrier circulation method, automatic flow between processes is achieved, reducing manual handling and operational intervention.
Solution
Optical module assembly automation solutions
Bozhong Semiconductor is designed for FAU optical module assembly and manufacturing scenarios, creating automated assembly solutions covering processes such as automatic feeding, precision dispensing, PCBA assembly, top cover assembly, automatic locking, and finished product unloading, enabling continuous multi-station connection and stable production. The entire line adopts modular and standardized design, allowing flexible configuration based on product structure, process routes, and capacity requirements, helping customers improve production efficiency and product consistency, meeting the demands of large-scale manufacturing of high-speed optical modules.
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The entire line has a capacity of 500 PCS/H, OEE ≥ 99.5%, meeting the needs of large-scale production -
Visual positioning combined with precision dispensing ensures product assembly consistency -
Modular design supports rapid model changeover of multiple product models -
Supports MES integration to achieve production data tracking and process management
Core advantages
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