- The entire line can reach 180 PCS/H, with an equipment yield rate of ≥98%, meeting the needs for large-scale and stable production of FAU products.
- Covering the entire FAU manufacturing process, it integrates automated cutting and stripping, cleaning, assembly, dispensing, inspection, curing, and blanking.
- High-precision fiber array assembly, supporting FA accuracy ±5μm, meeting the needs for precise fiber array assembly.
- Supports compatibility with multiple product specifications, compatible with 4/8/12/16/24-channel fiber arrays to meet different product application needs.
- Integrated visual positioning and inspection system supports detection of V-slot position, fiber profile, fiber spacing, and end-face defect detection, enabling quality control during manufacturing.
- The precision dispensing system supports nL-level dispensing control, with dispensing repeatability ± 10μm, consistency within ±5%, reducing bubble risk.
- Integrated vacuum defoaming process reduces the risk of defects caused by glue bubbles through precise pressure control and efficient defoaming, enhancing curing and detection stability.
- The modular design supports process expansion and production line configuration adjustments, and can be integrated with MES systems to achieve production data collection, process monitoring, and quality traceability.
Solution
Fiber array unit automation solutions
With the rapid development of high-speed optical communication and advanced optical interconnection technologies, fiber array units, as key components in optoelectronic connections, place higher demands on precision, consistency, and automation levels during manufacturing.Focused on manufacturing needs, Bozhong Semiconductor has developed intelligent manufacturing solutions for fiber array units, covering core processes such as fiber cutting and stripping, fiber cleaning, array assembly, precision dispensing, vacuum defoaming, inspection, curing, and finished product feeding, achieving full automation of the manufacturing process. Through process integration, intelligent inspection, and flexible configuration, manual intervention is reduced, production efficiency and product consistency are improved, meeting customers' needs for large-scale, highly reliable manufacturing
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Total production capacity 180 PCS/H, equipment yield ≥98% -
FA precision ±5μm, enabling precise assembly of fiber arrays -
nL-level dispensing control dispensing repeat accuracy ±10um -
Integrated visual inspection to achieve process quality control
Core advantages
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